September 2000 Bulletin Inside: Volunteer’s Handbook to Solar Energy Maintenance 101 Volunteer’s Handbook to Solar Energy Solar energy is new to many volunteers, so we want to share bits and pieces of information as we come across them. First, lets review the parts of a solar system.
Solar Panels (photovoltaic cells) - use photons to energize electrons. Electric current is the flow of electrons. Charge Controller - regulates electricity so that the batteries don’t overcharge. Batteries - (usually lead-acid) - store electricity for later use. Even if a computer is running directly off the sun, batteries are needed to buffer the electricity. Inverter - converts the DC (12v) sine wave to AC (220v). You can’t run a computer without an inverter. Computers - the tool you want to run off the sun. How much would one expect to pay for parts in a solar array? Small computer lab (12 computers for 12 hours a day): Trace C-40: 40 amp charge controller $134 Concorde Pvx-12105: 105 amp hour battery $129 Solarex SX-55U: 55 watt panel $237 XP (1100W) 12VDC to AC Inverter $710 Total cost: $10,000 (This array should last 10 years. Prices are from www.mrsolar.com. Cost includes 30 panels (1650W), 1 controller, 6 batteries, and 2 inverters to provide continuous daily power during dry season. Estimates exclude consideration of air conditioners but allow the use of multiple electric fans.) This cost can be compared with using a generatbor: Small computer lab (12 computers for 4 hours a day): Generator purchase: $200 Minimum monthly fuel cost: (4 hours day for 20 days): $50 Total Cost after 10 years: $10,000 (Estimates are from the Essau DHT. Cost includes a 9% inflation adjustment and a 2nd generator purchase after 5 years. Fuel cost: D6.75/liter. 5L consumed each 4 hours.) The following is from www.mrsolar.com: What Kind of Inverter do I need? What kind of inverter do I need? The type and size of inverter necessary depends on your application. To determine this you must first calculate your maximum load on the unit, which is the most you will b running off of the inverter at one time. There are basically four size ranges of inverters. The first is 50-300 watts; these are small portable inverters. These inverters are ideal for AC only laptops; small lights and other minimal draw AC loads. The next size range is 300-800 watts. These are also somewhat portable, and still have the outlets on the front of the inverter. The inverters mentioned are good for small microwaves and other small appliances. We also have inverters ranging 800-2000 watts. These units usually have battery chargers built into them, therefore they are usually added into your existing AC system. They are also good for medium size AC loads, or running multiple smaller loads at one time. The final inverter grouping is a permanently installed unit ranging 2000 watts and up. They function much like small generators, yet are completely silent in operation and are also great for your biggest draws, such as refrigerators. The other question that needs to be answered when selecting an inverter is the type of wave form. If you are running sensitive electronic equiptment, like fax machines, laser printers or high tech stereo equipment you need a sinewave inverter. A sinewave inverter has a wave form that is very similar to the form of grid electricity. Other options may include modified sinewave, which is fine for items that are not supersensitive to clean power. How do I determine how much juice I need to power a lab? I was getting an egg sandwich from the corner Bitik (a compound shop that sells a few items like rice and bread) and I noticed afterward that the scrap paper used to wrap my sandwich was filled with information about solar power. So I went back and bought a lot more egg sandwiches. Here’s what I learned: The loads of household items: Computer 50W Monochrome Monitor 30W VGA color Monitor 50-75W Laptops 20-60W (Notebooks take less, older portables take more) Dot matrix printer 200W Ink Jet Printer 30W Laser Printer 1500W Air Conditioner 1500-3000W Fan 60W Coffee maker 1000-1500W Use this table to determine how many watts your computer lab requires. Devices which heat things up or cool things down draw a great deal of energy. This includes ACs, OVENs, or refridgerators. The previous example designed a solar lab that would handle 1500W comfortably. This corresponds to 12 computers, 12 VGA monitors, 1 Ink Jet Printer, and 4 electric fans. Lighting and DC fans could also run off the solar panels if 5-10 additional panels were added. Maintenance The following are useful websites: http://www.hardwarecentral.com - a place to get your qustions answered in a discussion forum. http://www.cnet.com - a large site for downloading software. http://www.pricewatch.com - a search engine for finding the lowest prices on new or used computer parts. Links you up with companies willing to ship parts internationally. http://venus.spaceports.com/~canada/webhq - a place to get manuals for really old 486 and pentium motherboards. You can also download some great diagnostic programs. Cost Cutting Tips for Computer Labs If your lab has Internet access and you are in a developing country, you are probably using the Internet the wrong way. People in Africa are typically charged for phone calls (including Internet calls) on a per minute basis. So instead of calling up and staying connected, try calling just to send or receive prepared information. 1. Use a POP3 email system.
POP3 is a system where people write their email and then send and receive email once a day. Eudora is a free offline email reader, and yahoo offers free POP3 email to anyone. So all you pay for is the 10 minute phone call each day to get new mail and send pre-written mail. 2. Use mirrors of websites on the local network or on a single computer. Instead of connecting to the Internet to read a popular website, copy the website to disk using a web spider and then browse when you’re not racing against time to get off the phone. Teleport Pro is a free program that lets you copy small websites to disk. The full version is $40, which can copy gigabyte-sized websites. Computer Testing Tips from http://venus.spaceports.com/~canada/webhq A.)GENERAL TESTING TIPS. Before you begin, download a few of our Diagnostic Software Tools to pinpoint possible problem areas in your PC. Ideally, troubleshooting is best accomplished with duplicate parts from a used computer enabling "test" swapping of peripheral devices/cards/chips/cables. In general, it is best to troubleshoot on systems that have been leaned-out. Remove unnecessary peripherals (soundcard, modem, harddisk, etc.) to check the unworking device in as much isolation as possible. Also, when swapping devices, don't forget the power supply. Power incompetency (watts and volts) can cause intermittent problems at all levels, but especially with UARTS and HD's. Inspect the motherboard for loose components. A loose or missing CPU, BIOS chip, Crystal Oscillator, or Chipset chip will cause the motherboard not to function. Also check for loose or missing jumper caps, missing or loose memory chips (cache and SIMM's or DIMM's). To possibly save you hours of frustration I'll mention this here, check the BIOS Setup settings. 60% of the time this is the cause of many system failures. A quick fix is to restore the BIOS Defaults. Next, eliminate the possibility of interference by a bad or improperly set up I/O card by removing all cards except the video adapter. The system should at least power up and wait for a drive time-out. Insert the cards back into the system one at a time until the problem happens again. When the system does nothing, the problem will be with the last expansion card that was put in. B.)RESETTING CMOS. Did you recently 'flash' your computers BIOS, and needed to change a jumper to do so? Perhaps you left the jumper in the 'flash' position which could cause the CMOS to be erased. If you require the CMOS Reset and don't have the proper jumper settings try these methods: Our Help Desk receives so many requests on Clearing BIOS/CMOS Passwords that we've put together a standard text outlining the various solutions. C.)NO POWER. Switching power supplies (the most common used PC's), cannot be adequately field-tested with V/OHM meters. Remember: for most switching power supplies to work, a FLOPPY and at least 1 meg of memory must be present on the motherboard. If the necessary components are present on the motherboard and there is no power: 1) check the power cable to the wall and that the wall socket is working. (You'd be surprised!) 2) swap power supply with one that is known to work. 3) if the system still doesn't work, check for fuses on the motherboard. If there are none, you must replace the motherboard. D.)PERIPHERAL WON'T WORK. Peripherals are any devices that are connected to the motherboard, including I/O boards, RS232/UART devices (including mice and modems), floppies and fixed-disks, video cards, etc. On modern boards, many peripherals are integrated into the motherboard, meaning, if one peripheral fails, effectually the motherboard has to be replaced.* On older boards, peripherals were added via daughter boards. *some MB CMOS's allow for disabling on- board devices, which may be an option for not replacing the motherboard -- though, in practicality, some peripheral boards can cost as much, if not more, than the motherboard. Also, failure of on-board devices may signal a cascading failure to other components. 1. New peripheral? a) Check the MB BIOS documentation/setup to ensure that the BIOS supports the device and that the MB is correctly configured for the device. (Note>> when in doubt, reset CMOS to DEFAULT VALUES. These are optimized for the most generalized settings that avoid some of the conflicts that result from improper 'tweaking'.) b) Check cable attachments & orientation (don't just look, reattach!) [Editor’s Note: This realllly works! ] c) If that doesn't work, double-check jumper/PnP (including software and/or MB BIOS set) settings on the device. d) If that doesn't work, try another peripheral of same brand & model that is known to work. e) If the swap peripheral works, the original peripheral is most likely the problem. (You can verify this by testing the non-working peripheral on a test MB of the same make & BIOS.) f) If the swapped peripheral doesn't on the MB, verify the functionality of the first peripheral on a test machine. If the first peripheral works on another machine AND IF the set-up of the motherboard BIOS is verified AND IF all potentially conflicting peripherals have been removed OR verified to not be in conflict, the motherboard is suspect. (However, see #D below.) g) At this point, recheck MB or BIOS documentation to see if there are known bugs with the peripheral AND to verify any MB or peripheral jumper settings that are necessary for the particular peripheral to work. Also, try a different peripheral of the same kind but a different make to see if it works. If it does not, swap the motherboard. (However, see #D below.) 2. Peripheral that worked before? a) If the hood has been opened (or even if it has not), check the orientation and/or seating of the cables. Cables sometimes 'shake'loose or are accidentally pulled out by end-users, who then misalign or do not reattach them. b) If that doesn't work, try the peripheral in another machine of the same make & BIOS that is known to work. If the peripheral still doesn't work, the peripheral is most likely the problem. (This can be verified by swapping-in a working peripheral of the same make and model AND that is configured the same as the one that is not working. If it works, then the first peripheral is the problem.) c) If the peripheral works on another machine, double-check other peripherals and/or potential conflicts on the MB, including the power supply. If none can be found, suspect the MB. d) At this point, recheck MB or BIOS documentation to see if there are known bugs with the peripheral AND to verify any jumper settings that might be necessary for the particular peripheral. Also, try another peripheral of the same kind but a different make to see if it works. If not, swap the motherboard! E.)OTHER INDICATIONS OF A PROBLEM MOTHERBOARD. 1. CLOCK that won't keep correct time. >>Be sure to check/change the battery. 2. CMOS that won't hold configuration information. >>Again, check/change the battery. Note about batteries and CMOS: in theory, CMOS should retain configuration information even if the system battery is removed or dies. In practice, some systems rely on the battery to hold this information. On these systems, a machine that is not powered-up for a week or two may report improper BIOS configuration. To check this kind of system, change the battery, power-up and run the system for several hours. If the CMOS is working, the information should be retained with the system off for more than 24 hours. F.)BAD MOTHERBOARD OR OBSOLETE BIOS? 1. If the motherboard cannot configure to a particular peripheral, don't automatically assume a bad motherboard, even if the peripheral checks outon another machine -- especially if the other machine has a different BIOS revision. Check with the board manufacturer to see if a BIOS upgrade is available. Many BIOS upgrades can be made right on the MB with a FLASH RAM program provided by the board maker. See our BIOS page for more information. Editor’s Final Note: This shoud be a starting point for more information. If you have a good website or business, give it to me so I can put another newletter together in January. The next issue should have a price guide for the Internet and for The Gambia. Solar equipment (David Mills), monitor and power supply repairs (Jackie and Hethur), and stabilizers (Marc). Toodles. Marc Maxson October 15th, 2000 4 Information Technology Consortium Newsletter - Volume 1 - September 2000 |
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